{"id":1133,"date":"2021-08-13T14:34:10","date_gmt":"2021-08-13T13:34:10","guid":{"rendered":"http:\/\/drafts.design-vibe.co.uk\/api\/?page_id=1133"},"modified":"2024-02-13T13:38:59","modified_gmt":"2024-02-13T13:38:59","slug":"forged-retaining-rings","status":"publish","type":"page","link":"https:\/\/www.api-engineering.com\/fr\/forged-retaining-rings\/","title":{"rendered":"Anneaux de Retenue Forg\u00e9s"},"content":{"rendered":"\t\t
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Anneaux Retenus Forg\u00e9s<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Forg\u00e9es \u00e0 haute r\u00e9sistance non magn\u00e9tiques. R\u00e9sistantes \u00e0 la corrosion sous contrainte.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Forg\u00e9es non magn\u00e9tiques \u00e0 haute r\u00e9sistance, r\u00e9sistantes \u00e0 la corrosion sous contrainte.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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API Engineering poss\u00e8de plus d’une d\u00e9cennie d’exp\u00e9rience en tant que fabricant de bagues de retenue forg\u00e9es de haute qualit\u00e9. Comme l’une des principales utilisations de ce type de pi\u00e8ces forg\u00e9es est les chapeaux d’extr\u00e9mit\u00e9 de rotor pour les turbo-g\u00e9n\u00e9rateurs, la qualit\u00e9 et la r\u00e9sistance sont essentielles. Nos pi\u00e8ces forg\u00e9es en acier aust\u00e9nitique sont produites selon les exigences et les dimensions des clients.<\/p>

Le mat\u00e9riau de forgeage pr\u00e9f\u00e9r\u00e9 par API Engineering est l’acier au chrome et au mangan\u00e8se, un acier \u00e0 haute r\u00e9sistance qui est non magn\u00e9tique et r\u00e9sistant \u00e0 la corrosion sous contrainte. Ce mat\u00e9riau est couramment appel\u00e9 forgeage en acier 18-18 en raison du type d’acier qui est un exemple de x8 Cr MN N 18.18 (18 pourcentage \u00e9tant le pourcentage nominal de chrome et de mangan\u00e8se).<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Processus de fabrication<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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L’acier est produit dans un four \u00e9lectrique et subit un processus de raffinage avant d’\u00eatre coul\u00e9 en lingot. La composition chimique de l’acier est v\u00e9rifi\u00e9e pendant la phase de fusion pour garantir la qualit\u00e9 avant la formation du lingot. Ensuite, le lingot est forg\u00e9 \u00e0 chaud pour obtenir la forme approximative requise avant une op\u00e9ration d’usinage initiale afin de produire une pi\u00e8ce forg\u00e9e uniforme. Un traitement thermique conf\u00e8re ensuite au mat\u00e9riau ses caract\u00e9ristiques de r\u00e9sistance, qui sont encore am\u00e9lior\u00e9es par une technique de expansion \u00e0 froid hautement sp\u00e9cialis\u00e9e. Les contraintes qui se sont d\u00e9velopp\u00e9es dans la pi\u00e8ce forg\u00e9e au cours des processus pr\u00e9c\u00e9dents sont ensuite \u00e9limin\u00e9es par un traitement thermique suppl\u00e9mentaire.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\u00c0 ce stade, un \u00e9chantillon de la pi\u00e8ce forg\u00e9e, g\u00e9n\u00e9ralement un anneau de section carr\u00e9e de 25 mm, est usin\u00e9 \u00e0 partir d’une extr\u00e9mit\u00e9 de l’anneau afin de permettre la r\u00e9alisation des v\u00e9rifications m\u00e9caniques et de qualit\u00e9 n\u00e9cessaires. L’usinage final selon les exigences du client termine la pi\u00e8ce forg\u00e9e. L’anneau d’\u00e9chantillon est d\u00e9coup\u00e9 en petits segments et usin\u00e9 davantage pour produire des \u00e9chantillons pour les essais de traction, les essais d’impact, les essais de duret\u00e9, l’analyse chimique, la structure du grain et les tests de perm\u00e9abilit\u00e9 magn\u00e9tique. La pi\u00e8ce forg\u00e9e usin\u00e9e finale est \u00e9galement soumise \u00e0 un test de p\u00e9n\u00e9tration de colorant pour d\u00e9tecter les \u00e9ventuels d\u00e9fauts de surface sur toutes les surfaces, ainsi qu’\u00e0 un test ultrasonique \u00e0 100 % pour d\u00e9tecter les d\u00e9fauts de mat\u00e9riau \u00e9ventuels dans la pi\u00e8ce forg\u00e9e.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Sp\u00e9cification technique<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Nos pi\u00e8ces forg\u00e9es sont fabriqu\u00e9es selon les sp\u00e9cifications standard des fournisseurs, mais elles peuvent \u00e9galement \u00eatre produites pour r\u00e9pondre aux normes internationales pertinentes.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Composition chimique<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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C<\/h3>

\u22640.12<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Min<\/h3>

17.5-20.0<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Si<\/h3>

\u22640.80<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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P<\/h3>

\u22640.050<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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S<\/h3>

\u22640.015<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Cr<\/h3>

17.5-20.0<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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N<\/h3>

\u22640.47<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Ai<\/h3>

\u22640.030<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Propri\u00e9t\u00e9s m\u00e9caniques<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tR\u00e9sistance \u00e0 la traction en milieu de paroi \u00e0 100\u00b0C variant de 830 N\/mm\u00b2 \u00e0 plus de 1100 N\/mm\u00b2.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tLimite d'\u00e9lasticit\u00e9 \u00e0 0,2 % en milieu de paroi \u00e0 100\u00b0C variant de 790 N\/mm\u00b2 \u00e0 plus de 1100 N\/mm\u00b2 (Remarque : la r\u00e9sistance \u00e0 la traction peut \u00e9galement \u00eatre mesur\u00e9e \u00e0 temp\u00e9rature ambiante).<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tEssai de duret\u00e9 le long de la longueur du moule.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tAllongement pour atteindre un minimum de 19 %.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tR\u00e9duction de la surface pour atteindre un minimum de 50 %.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tEssai de r\u00e9silience Charpy avec une valeur minimale de 90J.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tPerm\u00e9abilit\u00e9 magn\u00e9tique relative inf\u00e9rieure \u00e0 1,1.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tLes contraintes r\u00e9siduelles ne doivent pas d\u00e9passer 20 % de la limite d'\u00e9lasticit\u00e9 selon la m\u00e9thode du calcul de la coupe de l'anneau (changement dimensionnel).<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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    Traitement thermique<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    La pi\u00e8ce forg\u00e9e subit un cycle de traitement thermique de solution \u00e0 une temp\u00e9rature typique de 1 050\u00b0C pendant 2 heures.<\/p>

    Le revenu des contraintes est effectu\u00e9 \u00e0 une temp\u00e9rature sup\u00e9rieure \u00e0 400\u00b0C pendant 3 heures.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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    Essais non destructifs (END)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    D\u00e9fauts de surface : 100 % de la surface par la m\u00e9thode de la p\u00e9n\u00e9tration de colorant.<\/p>

    D\u00e9fauts internes : 100 % de la pi\u00e8ce forg\u00e9e par ultrasons.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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    Identification<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Chaque pi\u00e8ce forg\u00e9e poss\u00e8de un num\u00e9ro d’identification unique grav\u00e9 \u00e0 sa surface. Cela permet une tra\u00e7abilit\u00e9 compl\u00e8te. Des informations suppl\u00e9mentaires, telles que le num\u00e9ro de coul\u00e9e\/lingot, la marque du fabricant, le type de mat\u00e9riau et le num\u00e9ro de commande d’achat, sont \u00e9galement affich\u00e9es sur la pi\u00e8ce forg\u00e9e.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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    Inspection et contr\u00f4le de la qualit\u00e9.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Chaque pi\u00e8ce forg\u00e9e fabriqu\u00e9e par API Engineering est enti\u00e8rement inspect\u00e9e par nos inspecteurs et, lorsqu’elle est accept\u00e9e, re\u00e7oit un rev\u00eatement de protection anti-rouille et est emball\u00e9e pour le transport. Chaque pi\u00e8ce forg\u00e9e est fournie avec un certificat de conformit\u00e9 et un rapport dimensionnel. Le certificat de conformit\u00e9 contient les r\u00e9sultats de tous les tests m\u00e9caniques, de l’analyse chimique et des cycles de traitement thermique. Des rapports d’END et de tests seront \u00e9galement fournis.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

    Anneaux Retenus Forg\u00e9s Forg\u00e9es \u00e0 haute r\u00e9sistance non magn\u00e9tiques. R\u00e9sistantes \u00e0 la corrosion sous contrainte….<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-1133","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nAnneaux de Retenue Forg\u00e9s - API Engineering fr<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.api-engineering.com\/fr\/forged-retaining-rings\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Anneaux de Retenue Forg\u00e9s - API Engineering fr\" \/>\n<meta property=\"og:description\" content=\"Anneaux Retenus Forg\u00e9s Forg\u00e9es \u00e0 haute r\u00e9sistance non magn\u00e9tiques. 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